1. Carburetors & Throttlebodies ATV For Sale
  2. sku: 16762616099062853
  3. RACE DRIVEN 806410

RACE-DRIVEN 806410 Carburetor Repair Carb Kit Cat 191916127940

fits model: Trv, 500, 4x4. make: Arctic, Arctic-cat. year: 2004–2005.

806410 Race-driven Carburetor Repair Kit Carb For Arctic Cat 500 Trv 4x4 2004 2005

( Brand: Race-driven ), ( Manufacturer Part Number: 806410 ), ( Type: Carb Kits ), ( UPC: 191916127940 )

Review RACE DRIVEN Carburetor Repair Kit Carb Arctic Cat fits TRV 500 4X4 2004–2005

The **Race-Driven 806410 Carburetor Repair Kit** is a meticulously engineered solution designed specifically for high-performance enthusiasts seeking to restore peak performance and reliability to their **Arctic Cat 500 TRV 4x4 (2004 2005)** engines. This premium repair kit is crafted to address the most demanding off-road and racing applications, ensuring that your Arctic Cat s carburetor operates with precision, efficiency, and durability under extreme conditions. Built with a focus on performance-driven modifications, this kit includes a comprehensive selection of high-quality, aftermarket components that exceed OEM specifications, allowing for fine-tuned adjustments to optimize throttle response, fuel delivery, and overall engine power.

At the core of this repair kit is a **rebuilt or rebuilt-equivalent carburetor assembly**, featuring upgraded internal components such as **precision-machined jets, seals, and gaskets** that minimize leaks and maximize airflow. The kit includes a **new throttle body assembly**, often a critical wear point in high-performance applications, ensuring smooth and responsive operation even under heavy loads. For those pushing their engines to the limit, the kit may also incorporate **adjustable idle screws and mixture screws**, allowing for precise calibration to match fuel type, altitude, and driving conditions whether you're tackling rugged trails or competing in off-road races. Additionally, the kit provides **replacement fuel lines and clamps**, constructed from durable, heat-resistant materials to prevent cracking or failure under extreme temperatures.

To further enhance reliability, this repair kit includes **high-performance O-rings and gaskets**, designed to withstand the stresses of frequent disassembly and reassembly, which is common in race environments. The kit also features **metal-bodied fasteners** and **stainless steel hardware** where applicable, reducing the risk of corrosion and ensuring a secure fit. For those who demand even greater performance, some versions of this kit may include **upgraded piston cups or needle valves**, allowing for better fuel atomization and improved combustion efficiency. Whether you're restoring an older Arctic Cat to factory specs or pushing it beyond stock performance, this repair kit provides the tools and components necessary to achieve a **faster, more reliable, and more durable carburetor system**.

Perfect for both **DIY mechanics** and professional tuners, the Race-Driven 806410 kit comes with **detailed installation instructions**, ensuring a straightforward assembly process. The components are carefully packaged to prevent damage during transport, and the kit is designed to fit seamlessly with the **Arctic Cat 500 TRV s stock carburetor mounting points**, eliminating the need for modifications to the engine bay. By investing in this repair kit, you re not just repairing a worn-out carburetor you re upgrading to a **high-performance system** that will deliver consistent power, better fuel economy, and extended engine life, making it an essential addition for any serious Arctic Cat enthusiast.

### **Pros and Cons of Buying a Race-Driven 806410 Carburetor Repair Kit for an Arctic Cat 500 TRV 4x4 (2004-2005)**

#### **Pros:**

1. **Performance Enhancement** A high-quality carburetor repair kit, such as the Race-Driven 806410, is designed to restore or improve throttle response, fuel efficiency, and overall engine performance. If your Arctic Cat s carburetor is clogged or worn, this kit can help it run closer to factory specifications or even better.

2. **Compatibility with Aftermarket Mods** If you plan to upgrade your engine with performance parts (e.g., a bigger carburetor, turbocharger, or exhaust system), a clean, properly repaired carburetor ensures better compatibility and prevents fuel delivery issues.

3. **Cost-Effective Alternative to Replacement** Replacing an entire carburetor can be expensive, especially for an older Arctic Cat. A repair kit is often a fraction of the cost of a new carburetor while providing similar benefits if the core carburetor is still serviceable.

4. **Easy Installation** The Race-Driven kit is designed for DIYers, with clear instructions and minimal tools required. If you re comfortable with basic mechanical work, this can be a straightforward project.

5. **Improved Fuel Economy** A properly adjusted carburetor ensures optimal fuel-air mixture, which can lead to better fuel efficiency compared to a clogged or leaking carburetor.

6. **Reliability** Race-Driven is a reputable brand known for quality parts. Their kits include gaskets, seals, and jets that are designed to last, reducing the chance of future leaks or performance drops.

7. **Restores Factory Performance** If your Arctic Cat s carburetor has been neglected, this kit can help return it to near-original performance levels, making it a good option if you want to avoid full restoration costs.

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#### **Cons:**

1. **Requires Disassembly & Cleaning** Before installing the repair kit, you ll need to disassemble the carburetor, clean it thoroughly, and inspect it for damage (e.g., cracked passages, worn jets). If the carburetor is severely damaged, the kit may not be sufficient.

2. **Learning Curve for Adjustment** Carburetor tuning requires some knowledge of idle speed, mixture screws, and float level adjustments. If not set correctly, you may end up with poor idle, stalling, or rich/lean running conditions.

3. **Potential for Improper Installation** If not installed correctly, the kit could lead to fuel leaks, poor performance, or even engine damage. Improperly seated gaskets or misaligned jets can cause issues.

4. **Not a Permanent Fix for Worn Components** While the kit replaces seals, gaskets, and jets, it does not address internal wear (e.g., worn throttle bodies, cracked passages). If the carburetor is beyond repair, you may need a full replacement.

5. **Time-Consuming Process** Cleaning, disassembling, and reassembling a carburetor can take several hours, especially for someone new to the process. This may not be ideal if you need your Arctic Cat back in running condition quickly.

6. **Limited Longevity if Carburetor is Old** If the original carburetor has been in use for years without maintenance, even a repair kit may not provide long-term reliability. The underlying metal and internal components may still degrade over time.

7. **May Not Match Modern Performance Needs** If you ve modified your Arctic Cat with a turbocharger or larger carburetor, the stock carburetor (even after repair) may not handle the increased airflow. In such cases, a full upgrade may be necessary.

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### **Conclusion**

The **Race-Driven 806410 carburetor repair kit** is a **strong option** for restoring or maintaining the performance of your **2004-2005 Arctic Cat 500 TRV 4x4** if:

- The carburetor is **mechanically sound** (no major cracks or internal damage).

- You are **willing to invest time in cleaning, disassembling, and tuning** the carburetor.

- You want a **cost-effective solution** before considering a full replacement.

- You plan to **keep the engine stock or with minor modifications**.

However, if:

- The carburetor is **severely worn or damaged**, a repair kit may not be enough.

- You **lack mechanical experience** with carburetor adjustments.

- You plan **aggressive modifications** (turbo, big bore, etc.), a **full carburetor upgrade** may be necessary for optimal performance.

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### **Recommendation**

1. **Inspect the Carburetor First** Before purchasing the kit, **disassemble and clean the carburetor** to check for major wear. If the passages are cracked, the throttle body is worn, or the jets are clogged beyond cleaning, a repair kit may not suffice.

2. **Consider a Professional Tune-Up** If you re unsure about carburetor adjustments, a **small-engine mechanic** can rebuild it for you, ensuring proper calibration.

3. **Buy the Kit if You re Committed** If the carburetor is in decent shape, the **Race-Driven 806410 kit** is a **good value** for restoring performance. Follow the instructions carefully, and **adjust the idle and mixture screws** after installation for best results.

4. **Test & Fine-Tune** After installation, **run the engine at different RPMs** and adjust as needed. If performance is still poor, consider **upgrading to a performance carburetor** (e.g., a **Walbro 255 or 350** for better airflow).

5. **Pair with Other Maintenance** While repairing the carburetor, consider **cleaning the air filter, checking spark plugs, and inspecting the fuel system** for optimal results.

**Final Verdict:** **Worth it for a DIYer with moderate mechanical skills** who wants to **restore or maintain stock performance** without a full carburetor replacement. For **high-performance builds**, a repair kit may only be a temporary solution.

Details:

Customer Driven Quality Race-Driven. See picture for parts included. Carburetor Repair Kit Carb for Arctic Cat 500 TRV 4X4 2004 2005 Race-Driven: 29.95: Race-Driven OEM Replacement.

part #: 806410 price

  • $29.95

specifications carbthrotatv:

  • for models: Trv, 500, 4x4
  • for makes: Arctic, Arctic-cat
  • for years: 2004-2005
  • brand: Race-driven
  • mpn: 806410
  • type: Carb Kits
  • upc: 191916127940

seller carbthrotatv:

  • rating: 99.8%
  • # reviews: 119124
  • city: Escanaba, Michigan

general carbthrotatv:

  • ATV, Side-by-Side UTV Parts Accessories > Air Intake Fuel Delivery > Carburetors
  • condition: New

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  • paid by: Seller
  • policy: Returns Accepted
  • time: 60 Days

offer carbthrotatv:

  • started: February 26, 2026
  • sold: 0
  • options: Ship-to-home
  • availability: In Stock

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  • service: USPS Ground Advantage, FedEx 2Day, USPS Priority Mail, FedEx Standard Overnight
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  • transit: 2-6 Days
  • type: Calculated
  • class: Standard, Expedited, One-day
for models: trv, 500, 4x4, for makes: arctic, arctic-cat, for years: 2004-2005, type: carb kits,
category: atv parts > atv, side-by-side utv parts accessories > air intake fuel delivery > carburetors, sku: 16762616099062853,
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  • New. Offer #1 priced at $29.95 + $0.00 shipping estimate = $29.95* total. Customer Driven Quality Driven Race-Driven. Race-Driven OEM Replacement Carburetor Repair Kit.FREE SHIPPING

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